Services & CapabilitiesIn-Line Transfer & Progressive Deep Drawn Metal StampingCNC Milling & CNC Turning ServicesWire Electrical Discharge
Machining (EDM)

Precision Formed & Nickel Plated Brass Electrical Components

This precision formed brass connector is part of an auxiliary input jack adaptor.  It is designed as an in-vehicle plug-in device for MP3 and other personal entertainment / communication systems.

Produced from CDA 260 brass and nickel plated, it is formed on a 312 Platarg transfer press.  All of the tooling was designed and fabricated here at Gem including all of the shaped die work.  The bottom face of the connector is visible in the dash or console requiring that it have a near perfect cosmetic finish.

The estimated annual usage of this product is 2,500,000 units.

  Precision Formed & Nickel Plated Brass Electrical Components
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Precision Formed & Nickel Plated Brass Electrical Components
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Highlights of these Manufactured Precision Formed Brass Components

Product Description Brass Connectors
Capabilities Applied/Processes
Die Design and Manufacturing
In-Line Transfer Deep Drawn Stamping
Nickel Plating
Equipment Used to Manufacture Part 312 Platarg Transfer Press
Tightest Tolerances +.002"/-.000"
Material Used CDA 260 Brass
Material Finish Nickel Plated
In process testing/inspection performed Dimensional Inspection
  • Standard Gauges
  • Custom Gauges
  • Optical Comparator
  • Visual Inspection
Industry for Use Automotive
Volume 2,400,000 Units / Annually
Delivery/Turnaround Time 3 - 4 Weeks After Receipt of Order
Standards Met Customer Supplied Print, 2D CAD Drawing
Product Name Brass Connectors
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